Channel Process Engineer

Process Engineer

JOB TITLE             

Summary of the Role:

Design and Development of New Product / New Process /  New Toolings and facilitate continuous improvements in current Process (Net output, Efficiency)  / Product Type, Toolings, Cost Savings / Cost Reduction Projects, Process Support in Capacity Expansion Projects

Requirements:

• Graduate in Mechanical Engineering with 4-5 yrs of relevant experience in Manufacturing Engineering
• Exposure to contemporary manufacturing techniques
• Knowledge and experience manufacturing process in any mechanical industry
• Analytical skills and the ability to effectively solve problems.
• Good communication and interpersonal skills to collaborate effectively with multidisciplinary teams.
• Ability to manage projects and timelines efficiently.
• Working experience in ProE / Wildfire

Key Responsibilities:

1. Process Design & Development, Sustenance & Improvement – Bearing Manufacturing Process (Grinding, Assembly)
   • Benchmark the group process & plan the activities accordingly
   • Develop and standardize Grinding & Assembly Process requirements for stable channel output, Responsible for Process Flow Diagram & PFMEA (creation & periodic updation)
   • Developing, Validating & Improving Grinding & Assembly M/c Process Standards, Process Parameter Sheets (Setup Charts).
   • Validation, sign-off & handover of Process for the New Product
   • Improve the Pune & Net output in the channel by various projects like process improvement, channel efficiency improvement, Grinding allowance reduction, Alternative processes
   • Abrasive Development & Standardization
   • Attending & resolving problems related to Process Deviations
   • OEE & Output Improvement
   • Create Work Instructions, Visual Aids, Operator Training Material

2.   Product Development

• • New business – to check the capacity & feasibility to absorb new types
  • To finalize the Quick Feasibility considering manufacturing feasibility and resources / infrastructure required. Also support for standard cost calculation for new product proposals.
  • Development of New Product as per Customer Requirements thru APQP+ process and ensure adherence to Time Schedule
    • • To establish & validate the Process & Toolings and handover for regular manufacturing in first 3 batches after sign-off.
      • Support Quality Team in finalizing the Quality Documents such as Control Plan, Channel Risk Assessment, etc during development
      • Approval of change controls related to component, process, any major change

3.  Tool Design 

• • Timely Tooling design (including Gauges & Masters), development, validation and handover for new  products
  • Improvements in existing Tool design
  • Formulate new design concept and improve in existing tool design and design for new products
  • Formalization, validation & approval of design concept for all channel machines

4. Projects

• • Prepare Technical Specification for Machines & Equipments
  • Plan, Lead, Implement and Handover Projects related Machine / Equipment addition / upgradation in his assigned area including Machine Validation & Signoff
  • Undertake Special Projects as and when assigned